Ketchup

Ketchup is made by adding onion, carrot and other savory fragrant vegetable broth and flavorings such as herbs, spices, salt, sugar, and vinegar to tomato purée (tomato concentrate) and heating it to concentrate.

Ketchup’s sweetness, sourness, and saltiness influence the flavor of cuisine, and its thickness can influence how well ingredients mingle together in dishes such as pasta.
This is why the extent to which ketchup is boiled down is extremely important.

Ketchupップ

Case Study

tomato purée

Pre-heating

Straining

Blending

Homogenization and mixing

Concentration

Sterilization

Bottling

Sterilization and Packaging

Blending

Mixing Ratio Feedback System

In real time, measure mixing ratio and respond by changing flow volume adjustment.

Concentration

Concentrate status check

Used to check the concentration.

Brix example

For tomato ketchup, soluble solids must be greater than or equal to 25%. When soluble solids are more than 8% but less than 25%, it is called tomato sauce.

Bottling

Pre-Bottling Final Check

A final check on the product before bottling is made to make sure it is within specifcations. Controlling the switch between various liquids can help reduce liquid loss.

Case Study

tomato purée

Pre-heating

Straining

Homogenization and mixing

Sterilization

Sterilization and Packaging

Blending

Mixing Ratio Feedback System

In real time, measure mixing ratio and respond by changing flow volume adjustment.

Concentration

Concentrate status check

Used to check the concentration.

Brix example


可溶性固形分が8%以上25%未満のものは、トマトソースといいます。

Bottling

Pre-Bottling Final Check

A final check on the product before bottling is made to make sure it is within specifcations. Controlling the switch between various liquids can help reduce liquid loss.

and-more

Check for liquid switch

When switching to a new liquid on the production line, the concentration can be checked for whether or not it has been changed.

Cleaning Solution Concentration Check

Used to monitor appropriate concentration level of the caustic soda or peracetic acid used to sanitize the piping system.

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